Posts Tagged ‘Raspberry’

IoT: Industry 1.0 meets Business 4.0 — with Eclipse Paho

May 7, 2015

On the 9th of April (the “Global IoT Day”), we (Lunifera GmbH) co-organized a free IoT event in Vienna. With over 400 attendees, the Global IoT Day Event was a huge success — one of the biggest IoT events worldwide!

But we not only took part in the organization and hosting of this awesome event: Of course, we just had to do a small demo project and present it — the Lunifera steam engine.

“Industry 4.0” is one of the hottest topics at the moment: The computerization of production processes and the use of connected intelligent devices in production seems to be the future of industrial production. Industry 4.0 will change the way we produce (and use and scrap and recycle) things profoundly. With this “fourth industrial revolution” gaining speed, we at Lunifera GmbH have been toying around with various ideas and concepts of integration between physical world, production and business processes and user interface for some time.

Our newest proof-of-concept project in this area is our steam engine (looking back to “Industry 1.0” that brought the use of steam engines): We bought a working toy steam engine, hooked up sensors to it and set up circuitry (using, among others, an Arduino Uno and a Raspberry Pi) that converts the sensor output to binary data. Then we use the Python incarnation of Eclipse Paho in order to transfer the measurement data across any networks so it can be used pretty much anywhere.
steamengine

Our steam engine: Heating the water in the boiler causes the pressure to rise (pressure sensor: top right). The steam is used to turn the wheel in the back (cyan rotation sensor above wheel). The temperature is measured by a PT1000 sensor (left side of boiler).

oszi

The sensors turn the values of physical properties into voltage levels. We read these voltage levels and convert them into binary data.

Our next step was to transmit the pressure, temperature and RPM values that we measured from the physical engine to any listeners. According to our experience in the IoT area, the most flexible, reliable and easy-to-use solution for this is MQTT. Thus, we set up an MQTT broker and two MQTT clients (one client on the Raspberry Pi that gathers and interprets the measurement data, one on the machine with the business application). Using Eclipse Paho (the Python version on the Raspberry, the Java version on the PC), it took us about three minutes to set up the desired communication.

mqtt

The push-based communication in our demo project: Sensors S1 to S3 collect data, the Raspberry Pi interprets the values and transmits them to the MQTT broker. Whenever a new value arrives at the broker, it is forwarded to the other client that has registered before.

For our demo purposes, we integrated the measurement data into a simple web-based business application: We displayed the data right inside a business app by using Vaadin UI elements (various charts). In the future, it would be quite easy to integrate the values into additional complex representations such as augmented reality and so on.

steamengine_ui

In our simple example, the measurement values are displayed in a web-based demo application. Integration into standard business applications and web pages would be straightforward.

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